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Petrochemical

Abandoned Oil Refinery Gas Tank and Rusty Pipeline
Advanced ultrasonic scanning solutions for corrosion mapping and tank inspections ensure the safety and integrity of petrochemical facilities.

The petrochemical industry faces unique challenges in maintaining the integrity of critical infrastructure. Corrosion, weld defects, and material degradation are constant threats that can lead to significant safety hazards and costly downtime. ScanTech Instruments provides specialized ultrasonic non-destructive testing (NDT) solutions designed to address these challenges with precision and reliability.

Corrosion Detection and Mapping

Corrosion, whether internal or external, poses a significant risk to the safety and longevity of petrochemical facilities. Early detection and accurate mapping of corrosion are crucial to preventing failures and extending the life of critical assets such as pipelines, storage tanks, and pressure vessels.

Corrosion-mapping-application-image-pipe
  • Automated Ultrasonic Corrosion Scanners: Our advanced scanners provide detailed, real-time corrosion mapping, allowing for early detection of potential issues in pipelines, tanks, and other critical infrastructure.

 

  • Corrosion Under Insulation (CUI): Detect and monitor corrosion beneath insulation without the need for removal, utilizing advanced ultrasonic techniques that minimize disruption and reduce inspection time.

Ensuring Weld Integrity in Petrochemical Facilities

Welds are fundamental to the structural integrity of petrochemical infrastructure. From pressure vessels to pipelines, ensuring that welds are free from defects is essential to maintaining safety and operational efficiency.

  • Phased Array Ultrasonic Testing (PAUT) for Welds: Our PAUT systems offer high-resolution imaging to detect and evaluate weld defects, ensuring compliance with industry standards.

 

  • Specialized UT for Corrosion-Resistant Alloys: Our ultrasonic testing solutions are optimized for challenging materials such as corrosion-resistant alloys, providing accurate flaw detection where traditional methods fall short.

Comprehensive Tank and Vessel Inspections

Storage tanks and pressure vessels are critical components in petrochemical plants that require regular inspection to prevent leaks, ruptures, and other failures. ScanTech Instruments offers precise ultrasonic solutions to ensure the structural integrity of these essential assets.

  • Ultrasonic Tank Inspection: Conduct thorough inspections of tank shells, roofs, and floors to detect corrosion, deformation, and other defects.

 

  • Real-Time Data with Analyst Software: Our proprietary Analyst software provides real-time monitoring and comprehensive reporting, enabling quick and informed decision-making.

Addressing High-Temperature Hydrogen Attack (HTHA)

High-Temperature Hydrogen Attack (HTHA) is a serious concern in petrochemical facilities, particularly in components exposed to high temperatures and hydrogen environments. Our ultrasonic inspection techniques are designed to detect early signs of HTHA, helping to prevent catastrophic failures.

Why Choose ScanTech Instruments?

At ScanTech, we design and manufacture all of our equipment in-house, ensuring the highest standards of quality and innovation. Our ultrasonic inspection solutions are trusted by industry leaders to deliver reliable performance in the most challenging environments.

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