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The XS “Switchgear” System by ScanTech is designed to meet the growing demand for versatile ultrasonic scanning solutions. Meticulously engineered, this modular system allows the creation of various unique scanners tailored to specific needs. The XS system is fully adaptable and upgradeable, reducing startup, upgrade, and maintenance costs. The “Switchgear” nickname stems from its innovative design, featuring interchangeable gear pack modules that can be configured for different scan lengths, drive options (manual or automatic), and transducer types. With numerous module combinations available, the XS Scanner is capable of fulfilling diverse NDT requirements.
Unparalleled Flexibility: Adaptable and upgradable system design to meet evolving inspection needs.
Cost Efficiency: Reduces startup, upgrade, and maintenance costs through its modular design.
Versatile Application: Capable of handling a wide variety of scanning tasks across different industries.
High Power and Torque: Motor drives deliver consistent and reliable performance, even in demanding conditions.
Precision Positioning: Ensures accurate and dependable scan results, critical for high-quality inspections.
Custom-Engineered Gear Packs: Direct-coupled drive systems ensure efficient operation and adaptability.
Transducer Compatibility: Supports single, dual, TOFD, and phased array transducers for a range of inspection scenarios.
Closed-Loop Control: Magnetic encoders provide precise control, enhancing the accuracy of scans.
High-Power Motors: Designed for high power density, offering the torque needed for complex inspections.
B-Scans and Raster Scans: Ideal for comprehensive inspections of vessels and pipes.
Weld Inspections: Provides detailed assessments of weld integrity, suitable for various industrial applications.
Industrial Versatility: Applicable in industries such as oil and gas, power generation, and manufacturing.
Modular Design: Customizable with various modules to fit specific inspection needs, reducing startup and maintenance costs.
Direct-Coupled Drive: Ensures efficient and reliable operation with high power and torque, adapting to different scanning applications.
Transducer Flexibility: Supports single, dual, TOFD, and phased array transducers for versatile inspection capabilities.
Precision Positioning: Provides accurate scan maps with no need for pipe diameter adjustments, ensuring reliable results.
High-Speed Scanning: Capable of speeds up to 16 inches per second, enabling fast and efficient inspections.
Rugged Construction: Built with a sealed enclosure and magnetic wheels to withstand harsh industrial environments.
The XS Switchgear Scanner is a versatile and modular ultrasonic scanning system designed to meet a wide range of inspection needs. Built with customizable components, it adapts seamlessly to different applications, from B-scans and weld inspections to raster scanning on various surfaces.
•External Circumferential Pipe Diameter: ~ 89 mm (3.5 in)
•External Longitudinal Pipe Diameter:
•300 mm: 7.01 m (23 ft)
•600 mm: 4.57 m (15 ft)
•Weight:
•300 mm: ~9.1 kg (20.06 lbs)
•Standard Transducer: Single element with water column or dual element with contact
•Probe Angle Adjustments: Self-normalizing
•Steering: Yes
•Sealed Enclosure: Yes
• XS “Switchgear” Customized Scanner
• X Controller/UT Instrument with Touch
Screen
• AnalystTMXR Software
• Main Cable Assembly , 100 ft (30 m)
• Rugged Transport Case (x3)
• Transducer
• WS3 Couplant Delivery System
• Notebook PC and Case
• Coaxial Cable
• Probes: 1, 2, 4, or 6
• Transducers: single element, dual element, TOFD, or Phased Array
• Custom Lengths
• Manual or Automatic Drive Units
• Chain Module
•Internal Pulser/Receiver: 1x Tx/Rx or optional 2x Tx/Rx
•Transducer Frequency: 1-30 MHz
•Maximum Pulse Rate: Application dependent, capable of up to 10 kHz
•Pulse Voltage: -200 V
•Pulse Width: 8-500ns, 4ns increments
•Damping: 50 Ω
•Receiver Gain: 88dB Analog, 0.1dB increment
•Filter, Waveform: 1-30 MHz, 1 MHz increment LPF
•Sampling Rate: 100 MHz
•Resolution: 12 bit capture with digital gain to 8 bits
•Waveform Length: Up to 16000 samples
•Trigger Source: Internal or encoder-based
•Transducer Range: 1-30 MHz
•Speed: ~ 406.4 mm/s (16 in/s)
•Adhesion: 4x Neodymium-Iron-Boron magnetic wheels
•Maximum Material Thickness: 18.5 in (472 mm)
Ultrasonics Specifications
•Internal Pulser/Receiver: 1x Tx/Rx or optional 2x Tx/Rx
•Transducer Frequency: 1-30 MHz
•Maximum Pulse Rate: Application dependent, capable of up to 10 kHz
•Pulse Voltage: -200 V
•Pulse Width: 8-500ns, 4ns increments
•Damping: 50 Ω
•Receiver Gain: 88dB Analog, 0.1dB increment
•Filter, Waveform: 1-30 MHz, 1 MHz increment LPF
•Sampling Rate: 100 MHz
•Resolution: 12 bit capture with digital gain to 8 bits
•Waveform Length: Up to 16000 samples
•Trigger Source: Internal or encoder-based
•Transducer Range: 1-30 MHz
Controller:
•Dimensions: 235x324x191mm (9.3×12.8×7.5in)
•Weight: 5 kg (11 lbs)
•Volume: 14.54L (887 in³)
•Power Requirement: 100-240 VAC, 50-60 Hz or 12-24 VDC
•Power Supply: VAC via brick power converter or 12VDC through BPS
•Inputs: Remote joystick cable (optional), Cat6 ethernet cable
•Outputs: Scanner control, Scanner Power, Encoder Signals (optional)
•Scan Plan Input/Diagnostic Indicators: Color 1/4 VGA touch screen
•Display: Flexible, any Windows-based laptop or tablet
•Connectivity: Gigabit Ethernet
The XSR scanners are designed to handle a wide variety of scanning applications: from training and demos to fully automated raster scans. The XSR manual scanner is built with an indexing raster and friction brake to allow complete manual Phased Array scans.
Customizations:
The XSR scanners are designed to handle a wide variety of scanning applications: from training and demos to fully automated raster scans. The XSR manual scanner is built with an indexing raster and friction brake to allow complete manual Phased Array scans.
Customizations:
The XSR scanners are designed to handle a wide variety of scanning applications: from training and demos to fully automated raster scans. The XSR manual scanner is built with an indexing raster and friction brake to allow complete manual Phased Array scans.
Customizations:
The XSR scanners are designed to handle a wide variety of scanning applications: from training and demos to fully automated raster scans. The XSR manual scanner is built with an indexing raster and friction brake to allow complete manual Phased Array scans.
Customizations:
Schedule a meeting with our experts to explore how our advanced NDT solutions can benefit your operations.
