Facebook Pixel tracking image

XS "SWITCHGEAR"

Configurable Corrosion Mapping System

Book a Demo Today!

DOWNLOAD
THE BROCHURE
TO LEARN MORE
Get detailed product specifications now!

The XS “Switchgear” System by ScanTech is designed to meet the growing demand for versatile ultrasonic scanning solutions. Meticulously engineered, this modular system allows the creation of various unique scanners tailored to specific needs. The XS system is fully adaptable and upgradeable, reducing startup, upgrade, and maintenance costs. The “Switchgear” nickname stems from its innovative design, featuring interchangeable gear pack modules that can be configured for different scan lengths, drive options (manual or automatic), and transducer types. With numerous module combinations available, the XS Scanner is capable of fulfilling diverse NDT requirements.

BENEFITS

Unparalleled Flexibility: Adaptable and upgradable system design to meet evolving inspection needs.

Cost Efficiency: Reduces startup, upgrade, and maintenance costs through its modular design.

Versatile Application: Capable of handling a wide variety of scanning tasks across different industries.

High Power and Torque: Motor drives deliver consistent and reliable performance, even in demanding conditions.

Precision Positioning: Ensures accurate and dependable scan results, critical for high-quality inspections.

ADVANCED TECHNOLOGY

Custom-Engineered Gear Packs: Direct-coupled drive systems ensure efficient operation and adaptability.

Transducer Compatibility: Supports single, dual, TOFD, and phased array transducers for a range of inspection scenarios.

Closed-Loop Control: Magnetic encoders provide precise control, enhancing the accuracy of scans.

High-Power Motors: Designed for high power density, offering the torque needed for complex inspections.

APPLICATIONS

B-Scans and Raster Scans: Ideal for comprehensive inspections of vessels and pipes.

Weld Inspections: Provides detailed assessments of weld integrity, suitable for various industrial applications.

Industrial Versatility: Applicable in industries such as oil and gas, power generation, and manufacturing.

KEY FEATURES

Modular Design: Customizable with various modules to fit specific inspection needs, reducing startup and maintenance costs.

Direct-Coupled Drive: Ensures efficient and reliable operation with high power and torque, adapting to different scanning applications.

Transducer Flexibility: Supports single, dual, TOFD, and phased array transducers for versatile inspection capabilities.

Precision Positioning: Provides accurate scan maps with no need for pipe diameter adjustments, ensuring reliable results.

High-Speed Scanning: Capable of speeds up to 16 inches per second, enabling fast and efficient inspections.

Rugged Construction: Built with a sealed enclosure and magnetic wheels to withstand harsh industrial environments.

The XS Switchgear Scanner is a versatile and modular ultrasonic scanning system designed to meet a wide range of inspection needs. Built with customizable components, it adapts seamlessly to different applications, from B-scans and weld inspections to raster scanning on various surfaces.

Scanner Specifications

External Circumferential Pipe Diameter: ~ 89 mm (3.5 in)

External Longitudinal Pipe Diameter:

•300 mm: 7.01 m (23 ft)

•600 mm: 4.57 m (15 ft)

Weight:

•300 mm: ~9.1 kg (20.06 lbs)

Standard Transducer: Single element with water column or dual element with contact

Probe Angle Adjustments: Self-normalizing

Steering: Yes

Sealed Enclosure: Yes

Package Contents

• XS “Switchgear” Customized Scanner
• X Controller/UT Instrument with Touch
Screen
• AnalystTMXR Software
• Main Cable Assembly , 100 ft (30 m)
• Rugged Transport Case (x3)
• Transducer
• WS3 Couplant Delivery System
• Notebook PC and Case
• Coaxial Cable

Additional Modules

• Probes: 1, 2, 4, or 6

• Transducers: single element, dual element, TOFD, or Phased Array

• Custom Lengths
• Manual or Automatic Drive Units
• Chain Module

Ultrasonics Specifications

Internal Pulser/Receiver: 1x Tx/Rx or optional 2x Tx/Rx

Transducer Frequency: 1-30 MHz

Maximum Pulse Rate: Application dependent, capable of up to 10 kHz

Pulse Voltage: -200 V

Pulse Width: 8-500ns, 4ns increments

Damping: 50 Ω

Receiver Gain: 88dB Analog, 0.1dB increment

Filter, Waveform: 1-30 MHz, 1 MHz increment LPF

Sampling Rate: 100 MHz

Resolution: 12 bit capture with digital gain to 8 bits

Waveform Length: Up to 16000 samples

Trigger Source: Internal or encoder-based

Transducer Range: 1-30 MHz

Drive Axis Specifications

Speed: ~ 406.4 mm/s (16 in/s)

Adhesion: 4x Neodymium-Iron-Boron magnetic wheels

Maximum Material Thickness: 18.5 in (472 mm)

Ultrasonics Specifications

Internal Pulser/Receiver: 1x Tx/Rx or optional 2x Tx/Rx

Transducer Frequency: 1-30 MHz

Maximum Pulse Rate: Application dependent, capable of up to 10 kHz

Pulse Voltage: -200 V

Pulse Width: 8-500ns, 4ns increments

Damping: 50 Ω

Receiver Gain: 88dB Analog, 0.1dB increment

Filter, Waveform: 1-30 MHz, 1 MHz increment LPF

Sampling Rate: 100 MHz

Resolution: 12 bit capture with digital gain to 8 bits

Waveform Length: Up to 16000 samples

Trigger Source: Internal or encoder-based

Transducer Range: 1-30 MHz

 

Controller Specifications

Controller:

Dimensions: 235x324x191mm (9.3×12.8×7.5in)

Weight: 5 kg (11 lbs)

Volume: 14.54L (887 in³)

Power Requirement: 100-240 VAC, 50-60 Hz or 12-24 VDC

Power Supply: VAC via brick power converter or 12VDC through BPS

Inputs: Remote joystick cable (optional), Cat6 ethernet cable

Outputs: Scanner control, Scanner Power, Encoder Signals (optional)

Scan Plan Input/Diagnostic Indicators: Color 1/4 VGA touch screen

Display: Flexible, any Windows-based laptop or tablet

Connectivity: Gigabit Ethernet

XS VIDEOS

Introducing the XS "Switchgear"
Play Video
XS "Switchgear" Modules
XS Switchgear Modules
Play Video about XS Switchgear Modules
XS Switchgear Scanner in Action
XS Switchgear Scanner in Action | Full System Overview and Live Readings
Play Video about XS Switchgear Scanner in Action | Full System Overview and Live Readings

PAIRING SOFTWARE

XS SYSTEM CONFIGURATIONS

XSR Scanner

The XSR scanners are designed to handle a wide variety of scanning applications: from training and demos to fully automated raster scans. The XSR manual scanner is built with an indexing raster and friction brake to allow complete manual Phased Array scans.

Customizations:

  • Length: 300 or 600 mm
  • Number of Probes: 1
  • Transducer Types: Phased Array or Conventional Ultrasonic
  • Drive Type: Manual or Automatic
XSWR Scanner

The XSR scanners are designed to handle a wide variety of scanning applications: from training and demos to fully automated raster scans. The XSR manual scanner is built with an indexing raster and friction brake to allow complete manual Phased Array scans.

Customizations:

  • Length: 300 or 600 mm
  • Number of Probes: 1
  • Transducer Types: Phased Array or Conventional Ultrasonic
  • Drive Type: Manual or Automatic
XSW Scanner

The XSR scanners are designed to handle a wide variety of scanning applications: from training and demos to fully automated raster scans. The XSR manual scanner is built with an indexing raster and friction brake to allow complete manual Phased Array scans.

Customizations:

  • Length: 300 or 600 mm
  • Number of Probes: 1
  • Transducer Types: Phased Array or Conventional Ultrasonic
  • Drive Type: Manual or Automatic
Chain Module

The XSR scanners are designed to handle a wide variety of scanning applications: from training and demos to fully automated raster scans. The XSR manual scanner is built with an indexing raster and friction brake to allow complete manual Phased Array scans.

Customizations:

  • Length: 300 or 600 mm
  • Number of Probes: 1
  • Transducer Types: Phased Array or Conventional Ultrasonic
  • Drive Type: Manual or Automatic

Ready to Learn More? Get in Touch or Book a Meeting Today!

Schedule a meeting with our experts to explore how our advanced NDT solutions can benefit your operations.

Testimonial

Client Feedback
& Reviews

Read what our customers are saying about ScanTech.
I would like to express my sincere gratitude for the excellent training provided by Scantech Instruments Inc on the operation of the XR Spider automatic ultrasound equipment. The experience was extremely enriching and enlightening, providing me with an in-depth understanding of the advanced capabilities and functionalities of this state-of-the-art equipment... >> full review on Linkedin

THANK YOU!

Your submission was successful. We will be in touch soon.